AN ISO 9001:2008; ISO 14001:2004 & OHSAS 18001:2007 CERTIFIED ORGANIZATION

Hazardous Reactions

Hazardous reaction capabilities at 3A Chemie:

Hazardous Reactions Reagents
Azide chemistry NaN3, organic azides
Bromination Br2, POBr3, PBr3, NBS, DBDMH
Chlorination Oxalyl chloride
Cyanation NaCN, HCN (in-situ)
Dehydration P2O2, PPA
Diazo compound Nitrous acid (HONO)
Hydrazine chemistry NH2NH2, alkylhydrazines
Hydride reduction LiAH4, NaH
Iodation I2, Nal, ICL
Methylation Me2SO4, Mel
Nitration Conc HNO3, HNO3/H2SO4, glacial HNO3/AcOH
Nitro alkane reaction MeNO2, EtNO2
Organometallic chemistry Grignard, BuLi, HexLi, LDA, Li, LiAmide
Organometallic chemistry Grignard, BuLi, HexLi, LDA, Li, LiAmide
Oxidation HNO3, KnMO4, mCPBA
Miscellaneous reaction/reagents Chloroacetyl chloride, Alkyl mercaptans, Acetyl chloride, acetic anhydride

Hydrogenation

3A Chemie has experience in carrying out hydrogenation using various catalysts like Palladium on Charcoal, Platinum on Charcoal, and Raney Nickel. Small scale hydrogenation reaction can be carried out at up to 50 bar pressure, with temperature between 25 to 250 °C. The reactor capacities for small scale operations are 1L, 2L and 20L

Our plant carries out hydrogenation reactions at a commercial scale at 15 bar pressure, with temperature between 25 to 150 °C. The operating capacity is 1000 L & 3000L. We undertake development projects on Hydrogenation Reactions and Contract Manufacturing of Hydrogenation Products.

Some of the our Hydrogenation Reactions carried are:

  • Reduction of Aromatic Nitro.
  • Reduction of Aliphatic Nitro.
  • Reduction of Benzaldehydes
  • Reduction of Nitriles
  • Reductions of Ketones
  • Reductive Amination.
  • Reductive Alkylation
  • Benzene Ring Hydrogenation.
  • Pyridine Ring Hydrogenation
  • Debenzylation

Process Intensification

Micro process technology enables new pathways for the development of economical, innovative and intensified processes in the chemical industry. Modular microreaction technology provides clear advantages over conventional process technology through

  • Short mixing time
  • High heat transfer rates
  • Inherent safety of small hold-up
  • Precise control of reaction time and
  • Faster scale-up/time-to-market.

3A Chemie has experience in continuous reactions using micro and tubular flow reactors. For fast hazardous reactions in particular (e.g., nitration, nitrate ester formation, highly exothermic reactions) continuous processing enables the reduction of critical volume while simultaneously increasing the heat exchange capacity. The narrow temperature profile in continuous reactors improves reaction selectivity and enables safe execution of hazardous reactions. 3A Chemie has successfully set up 2Ethyl Hexyl Nitrate (2EHN) and Mono Methylamine Nitrate (MMAN) plant using continuous flow tubular reactors.

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